Process Engineering

CHEMSYS offers a complete process design course.  Our topics cover equipment a professional would encounter in everyday life in the process industry.

Our target audience is:

a.      Chemical Engineers working in non core industries and wish to pursue a career in process engineering in Oil and Gas, Petrochemical and Refinery

b.      Chemical Engineers working in operations as well as other non-core functions, but intending to pursue a career in process engineering.

c.      Chemical Engineering Students aspiring for employment in EPC industry

Course Profile:

The Process Design Course, though an integral one, is split into the following modules.   CHEMSYS offers the option to choose the module.  This is done to benefit trainees who have difficulty in getting time to undergo the full course as well as professionals intending to improve their skills in only one particular area.

a.      Process Plant Design Module

b.      Process Equipment  Design Module

c.      Aspen HYSYS Simulation Module

a.    Process Plant Design Module : 

The foundation module, as the name implies, lays the foundation for process design.  It gives an overview of the industry and clarifies the roles and responsibilities of a process engineers in a dynamic real life situation in the industry.  It also lists the process deliverables and trains you regarding the methodology The following topics are covered here:

CPS 01: PROCESS PLANT DESIGN               DURATION: 120 HRS           COST: INR 24750

1

Overview

1.1

Outline of chemical engineering

1.2

General information about courses

1.3

Process Engineering Design Scope

1.4

Role of Process Design Engineer

2

Specific Project Details

2.1

Design Basis of selected project

2.2

Specifications for selected project

2.3

Standards used for selected project

3

Feasibility Studies

3.1

Technical and Economic Feasibility of General & Specific project

4

Preparation of Process Flow Diagram

4.1

General PFD explanation

4.2

Drawing template of PFD

4.3

 PFD for specific project

5

Heat and Mass Balance Calculation

5.1

General calculations with example

5.2

HMBT calculation for specific project

6

Process Design and Simulation

6.1

Introduction to HYSYS Software

6.2

HYSYS User Interface

6.3

HYSYS Simulation Tutorial 1

6.4

HYSYS Simulation Tutorial 2

6.5

HYSYS Simulation Tutorial 3

6.6

HYSYS Simulation for Specific Project

6.7

Detailed HMB reports through HYSYS simulation

7

Equipment Design Calculation

7.1

Equipment used in process plants

7.2

Specification and codes & standards

7.3

Design of Storage Tank

7.3.1

Horizontal

7.3.2

Vertical

7.4

Design of Separators

7.4.1

2 ph separators

7.4.2

3 ph separators

7.4.3

Free Water Knock Out Drum (FWKO)

7.4.4

Slug Catchers

7.5

Design of Pump

7.5.1

Centrifugal Pump

7.5.2

Gear Pump

7.5.3

Positive Displacement Pump

7.6

Design of Reactors

7.7

Design of Desalter

7.8

Design of Emulsion  Treater

7.9

Design of Indirect Fired Heater

7.1

Design of Heat Exchanger

7.11

Design of Columns and Towers

7.11.1

Distillation Column Tray/Packed

7.11.2

Contactor (Absorber) Tray / Packed

7.11.3

Molecular sieves(Adsorbers)

8

Design of specific project equipments & preparation of datasheet

9

Piping & Instrumentation Diagram Preparation

9.1

Introduction of P&ID

9.2

Legends and symbols

9.3

Instrument arrangements

9.4

General Example of P&ID

9.5

Specific project P&ID

10

Utility Calculations

11

Hydraulic Calculations

11.1

Line sizing criteria

11.2

Single phase line size

11.3

2 phase line size (liquid & Gas)

12

Safety Valve  calculations

12.1

For liquid at various Scenario

12.2

For gas/vapor/steam at various condition/scenarios

13

Control Valve Sizing

14

3D Plant & Equipment Modeling - introduction

15

Plot plan & layout

16

Nozzle Elevation and Orientations

17

General Arrangement Drawing

18

Cost Estimation and Economics

b.    Process Equipment Design Module : 

The Detailed Process Design Module helps you to understand the basic concept and criteria for the design of process equipment.  We deal with design in a practical way referring the relevant codes and standards wherever required.  You get a chance to work on live projects as well.  At the end of this module you will design all the equipment in the project you are associated with. This module covers:

CPS 02: PROCESS EQUIPMENT DESIGN                       DURATION: 48 HRS   COST: INR 18750

1.1

Equipment used in process plants

1.2

Specification and codes & standards

1.3

Design of Storage Tank

1.3.1

Horizontal

1.3.2

Vertical

7.4

Design of Separators

1.4.1

2 ph separators

1.4.2

3 ph separators

1.4.3

Free Water Knock Out Drum (FWKO)

1.4.4

Slug Catchers

1.5

Design of Pump

1.5.1

Centrifugal Pump

1.5.2

Gear Pump

1.5.3

Positive Displacement Pump

1.6

Design of Reactors

1.1

Design of Desalter

1.8

Design of Emulsion  Treater

1.9

Design of Indirect Fired Heater

1.10

Design of Heat Exchanger

1.11

Design of Columns and Towers

1.11.1

Distillation Column Tray/Packed

1.11.2

Contactor (Absorber) Tray / Packed

1.11.3

Molecular sieves(Adsorbers)

c.    Aspep HYSYS Simulation Module : 

Simulation is the tool every process engineer should be conversant with.  CHEMSYS provides the necessary training for you to understand the simulation tool and help you to gain confidence to use it yourself.  You can spent sufficient time learning and practicing the tool with guidance from CHEMSYS.  Here again, you work on a live project.   The topics covered in this module are:

CPS 03:ASPEN HYSYS SIMULATION                                  DURATION: 30 HRS   COST: INR 14750

1.1

Introduction to HYSYS Software

1.2

HYSYS User Interface

1.3

Defining the Simulation Basis.

1.4

Selecting a Unit Set.

1.5

Adding a Stream

1.6

Flash Calculations

1.7

Adding Utilities

1.8

The Stream Property Value

1.9

Flash Calculations of a Ethanol-Water Mixture

1.10

Gas-Plant Example

1.11

Optimization in HYSYS

1.12

Set and Adjust Logic Operations

1.13

Flash Calculation

1.14

PFD Preparation

1.15

Sizing of Columns.

1.16

Oil Manager / Characterization

1.17

Pipe Sizing and Pressure Drop in HYSYS

1.18

Simulation of live Project

 

Training Mode: 

Today, higher education is a necessity for those who wish to work and prosper in an economy that is becoming dependant not on sheer muscle power, but on brain power. Today, the workforce is rewarded for how well and how fast problems are detected and solved

Classroom Training :Classroom Training Technology is advancing at a breakneck pace in today's society, and learning to use technology effectively is becoming more and more important. Couple this with new training methods, such as online training, and one is sure to feel confused about the best way to go about training. There is something to be said for the comfort of what we know, and for many of us, this means receiving training in a traditional classroom environment. Chemsys classroom training provides the learner with an environment that includes a lab, an instructor, and a structured approach to teaching.

Online Training :In today's economy it became essential to take advantage of new and cost effective technologies to educate workforce. Training is essential but also needs cost as well as time saving due to our busy routines. That’s why Chemsys brought online process training .

Distance Learning : Distance learning is the process of transferring knowledge to learners(students) who are separated from the instructor(teacher) by time and/or physical distance and Chemsys making use of technology components, such as the Internet, video, CD's, to accomplish learning.

Training Schedule:

Weekday's:

Regular : 9  AM to 5 PM (Mon to Fri)

Evening: 5.30 PM to 8.30 PM (Mon to Fri)

Weekend's:

Morning: 10 AM to 2 PM ( Sat. & Sun.) 

Evening: 2 PM to 6 PM (Sat. & Sun.)

Evening: 7 PM to 10 PM ( Sat. & Sun.)